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Design, manufacture, installation, commissioning & handover

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Turnkey Solutions

Manhattan offers Turnkey Solutions to the mining and mineral processing industries. Turnkey solutions include design, manufacture, installation, commissioning and operational handover typically on a fixed price contract. Larger projects are typically proposed on an EPCM basis.

Projects have been successfully completed through-out Africa with engineering teams travelling to remote locations to deliver, install, commission and train the new owners on operating the successfully commissioned processing plants.

Turnkey & Process plant solutions offered by Manhattan, include:-

  1. Diamond Plants, Pans, Jigs, DMS, XRay, XRT, Front End Scrubbing, In-Pit mobile Screening, Static Screening, Power generation, Turnkey Project Establishment
  2. Gold Plants, Cyanidation, Flotation, Crushing, Milling , Leaching, Elution, Gold Refining
  3. Gold Plants, Free-gold recovery, Crushing, Scrubbing, Centrifuge, Trommel, Sluice, Gold Room
  4. Coal Plants, Overland Conveyor with Mineral Sizing, Breakers, Granulating, Crushing, Drum, DMS, Jig, Spiral Upgrading/ washing
  5. Conveying Systems, overland, static, stockpile, mobile, customized
  6. Crushing Plants with Cone, Gyratory, Jaw, Impact, Roll, multistage & Single roll, hammer crushers
  7. Flotation, gravity, magnetic separation, smelting
  8. Leaching plants, Thickener plants, agitated tank plants
  9. Mineral Processing Plants- Enquiry for your need
  10. Process Equipment- 26 mineral types supported by Manhattan
  11. Sand Wash & Classification Plants
  12. Screening plants
  13. Turnkey mine establishment

Optimal Life Cycle Cost & Revenue Performance

Coal, Copper, Diamonds, Gold, Iron Ore, Manganese, Materials Handling, Platinum, Salt, Smelting and construction aggregate plants are a few of the project areas in which Manhattan has provided successful turnkey solutions.Life cycle cost and revenue performance of the project forms the foundation of all designs.

Our team includes a range of process, mechanical, electrical and chemical engineers, draughtsmen and other technical personnel with extensive knowledge and expertise in the mining and process environment. The on-site design and manufacturing facility is equipped with latest technology machinery.

Conceptual Design

Process Engineering 

  • Process selection from concept to final   design
  • Flow sheets: Mass & flow balance   calculations,   equipment specifications
  • Management of laboratory scale test work
  • Optimisation of design processes 

Detailed Engineering 

  • Integrated design packages: Solid Edge & Auto Cad
  • 3D Modeling
  • Design team with multiple years of experience in designing process solutions for mining clients

Site Construction, Installation and Commissioning

  • Site establishment
  • Site installation and commissioning
  • Site production ramp up – wet commissioning
  • Plant optimisation
  • Skills transfer
  • Adherence to Site Safety Standards
  • Development of mining operations from Southern to   Northern Africa

Mechanical Engineering 

  • Finite element analysis

  • Structural analysis & mechanical designs

  • Equipment audits, failure analysis & replacement design


  • On-site manufacturing and engineering facility

  • Latest technology manufacturing hardware

  • Strategic alliances to ramp up capacity if required for multiple large scale projects

Electrical Engineering 

  • HT & LT distribution design

  • Instrumentation and PLC control panel design

  • Power & control systems specification

Project Management 

  • Effective cost controls & risk management
  • Continuous development and improvements to   world   class safety and environmental standards,   procedures and quality plans
  • Guaranteed timing & quick overall project schedules